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A Tesla Wall Connector (TWC) controller that talks to TWCs via the RS485 protocol

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shreddedbacon/twc-controller

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Tesla Wall Connector Controller

Disclaimer: Use this at your own risk, it is not fully functional and under heavy development at the moment.

Requirements

Wiring

Recommened powering your RaspberryPi from an external power source rather than directly from the Tesla Wall Connector (TWC). This allows you to perform maintenance on the TWC without having to restart the RaspberryPi. It is possible to power the RaspberryPi directly from the TWC, but it is not recommended unless you know what you're doing.

Before wiring up the USB RS485 into the TWC, make sure the TWC is powered off. The wiring into the TWC is pretty straight forward, you need to connect D+ on the USB device to D+ on the TWC, same for D- to D-. You need to rotate the rotary dial to position F to put it into the secondary mode.

Power it back on when you're done. The TWC will probably be in a red or broken state until the controller is turned on. You may need to press and hold the reset button for a few seconds on the side of the TWC after starting the controller though.

Installation

The preferred installation method is using docker and docker-compose. But bundled with cloud-init that HypriotOS offers makes this simpler, see the following Mac / Linux Users and Windows Users sections on installing using HypriotOS.

Using HypriotOS as the preferred operating system as it comes pre-bundled with docker. You can use the flash tool here to install the HypriotOS to an SD card to install in your RaspberryPi.

Mac / Linux Users

Note: if you don't have a powerwall, and want to use the fake-powerwall service, this is not currently supported by this method of installation (it is coming)

You can use flash tool above to install HypriotOS with the accompanying user-data.yml onto the SD card.

# first copy the example-user-data.yml file
cp example-user-data.yml user-data.yml

Edit user-data.yml and change the following:

  • YOUR_WIFI_SSID - change this to your WiFi SSID
  • YOUR_WIFI_PSK_PASSWORD - change this to your WiFi Password

The default user that gets created in the operating system is tesla with the password tesla, you can change this by editing the plain_text_passwd in the user-data.yml file to the password you want to use.

flash --userdata user-data.yml \
    https://github.com/hypriot/image-builder-rpi/releases/download/v1.12.0/hypriotos-rpi-v1.12.0.img.zip

Once done, simply insert the SD card into the RaspberryPi and power it up, if the WiFi is configured correctly in user-data.yml the installer script will download the required images and start the containers. This can take a few minutes to do.

Once running, visit the IP address of your RaspberryPi in the browser with the configured port (default is 8080), eg: http://192.168.1.25:8080

Windows Users

Note: if you don't have a powerwall, and want to use the fake-powerwall service, this is not currently supported by this method of installation (it is coming)

There is a blog post here on the Hypriot https://blog.hypriot.com/getting-started-with-docker-and-windows-on-the-raspberry-pi/ that explains how to flash the image to your SD card.

  • Download the Hypriot Docker SD card image
  • Flash the downloaded image to your SD card

Once the image is flashed, load the SD card in your computer and copy the contents of example-user-data.yml and overwrite the entire contents of the user-data file in the HypriotOS partition.

Change the following in the user-data file:

  • YOUR_WIFI_SSID - change this to your WiFi SSID
  • YOUR_WIFI_PSK_PASSWORD - change this to your WiFi Password

The default user that gets created in the operating system is tesla with the password tesla, you can change this by editing the plain_text_passwd in the user-data file to the password you want to use.

Once done, simply insert the SD card into the RaspberryPi and power it up, if the WiFi is configured correctly in user-data the installer script will download the required images and start the containers. This can take a few minutes to do.

Once running, visit the IP address of your RaspberryPi in the browser with the configured port (default is 8080), eg: http://192.168.1.25:8080

Usage

Main Page

The main page is where all the connected TWCs are listed, and also allows for setting the available amps directly.

Clicking on the ID button of a connected TWC will load the info page for that TWC

main page

TWC Info Page

This page lists the information being provided from the TWC itself.

This info includes things like:

  • Connected vehicles VIN
  • Plug state
  • Charging state
  • Current usage
  • Each electrical phase and its usage

twc info page

Powerwall Page

The powerwall page is where you can configure the TWC to utilise Solar power to adjust the amperage that the car sees.

This allows you to charge down to 6A in 3Phase or 1Phase setups, all the way up to 16A(3Phase) or 32A(1Phase), as long as your solar system is capable of it.

Setting Enable Powerwall Monitoring to true will tell the controller to talk to the powerwall defined in the configuration.

If you don't have a powerwall, there is thefake-powerwall project that provides a powerwall like api for some solar inverters

powerwall page

Accounts Page

A problem that occurs with using the TWC in this way is that there is no smooth way to stop the car from charging, so we use the Tesla API to do that. Without entering any credentials, when the controller tells a TWC to stop charging, the car will get into a funky state that requires you to go and unplug, then re-plug the car in for it it start charging again.

Recommend creating a secondary account in the Tesla account portal, and using that account to sign in to the TWC controller, the credentials aren't stored by the controller, so if you restart you will need to sign in again in the future, the credentias also do not automatically renew, so make sure you make note of the expiration date so you can log in again later on.

No other functions are performed against the Tesla API except for waking the car up to tell the car to stop or start charging.

accounts page

Settings Page

Settings page is where you can set the minimum and maximum amperages to to provide to the TWC(s), and also to configure the voltage and phases values that are used to calculate watts and amps to charge with.

settings page

SSH Access

Bundled with the controller is a web based SSH service called shellinabox, you can access this on port 4200, eg: http://192.168.1.25:4200

The default credentials for SSH access are:

  • Username: tesla
  • Password: tesla

Advanced Users

Clone and Config

First step is to clone the repository and then edit the initial configuration for your setup.

# clone the repo
git clone https://github.com/shreddedbacon/twc-controller && cd twc-controller

# copy, then edit the config.yml
cp example-config.yml config.yml

You may need to edit config.yml to change the serial port device path, this depends on your setup. If you're using a USB RS-485 serial adapter on a RasperryPi, it will typically be /dev/ttyUSB0 and should not need adjusting.

Configuring With Powerwall

Once you have set up the config.yml file to point to your local IP for the powerwall (under powerwall: x in config.yml), you can run the controller.

If you want to change the port that the controller listens on, edit the docker-compose.yml file from 8080:8080 to <customport>:8080

docker-compose up -d

Once running, visit the IP address of your RaspberryPi in the browser with the configured port, eg: http://192.168.1.25:8080

Configuring With No Powerwall

If you don't have a powerwall, but you do have a solar system, you can still use this controller as long as your inverter is supported.

Currently fake-powerwall only supports Fronius inverters, but support for others can be built in (feel free to submit PRs/issues)

To start the controller with fake-powerwall support, copy the following file

cp example-docker-compose.fake-powerwall.yml docker-compose.fake-powerwall.yml

Then edit docker-compose.fake-powerwall.yml and change INVERTER_HOST to the IP or hostname for your inverter.

# start the controller using docker-compose, with the bundled fake-powerwall
docker-compose -f docker-compose.yml -f docker-compose.fake-powerwall.yml up -d

Configuring With No Powerwall/Solar

If you have no powerwall, or solar, you can still use the controller.

You need to edit the config.yml and change

enablePowerwall: true
# to
enablePowerwall: false

This will allow you to control the TWC using the in-built controller API from any other external automation system/ (@TODO: document the API usage)

Building From Source

If you want to build it from source, you can do so. You will need a few things, see the instructions below.

Requirements

Build - GO

go generate -v ./...
go build -o controller main.go

Build - Docker

docker build -t shreddedbacon/twc-controller:arm32v6-rpi-${VERSION} .

Run

./controller

Troubleshooting

RaspberryPI Boot up seems stuck

Sometimes the first boot of the controller fails and even after 10 minutes the controller UI is not available, or the RaspberryPi is not reachable on the network

This could be related to two things:

  • Incorrect WiFi SSID/Password
    • Check you've got the correct WiFi settings configured.
  • First boot failed
    • If the first boot failed (it happens :() then try restarting the RaspberryPi (power cycle it) and see if it starts up. Sometimes cloud-init in HypriotOS doesn't run properly and a restart seems to fix it.

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A Tesla Wall Connector (TWC) controller that talks to TWCs via the RS485 protocol

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