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โšก ALERTIQ

Situation-Aware AI Copilot for Next-Generation Industrial HMI

Python Streamlit AI Status


๐Ÿš€ Overview

ALERTIQ is a futuristic AI-powered industrial monitoring platform designed for next-generation Human Machine Interfaces (HMI).

Traditional industrial HMIs overwhelm operators with disconnected alarms and noisy telemetry. ALERTIQ transforms industrial sensor data into situation-aware, decision-ready intelligence using:

  • ๐Ÿง  AI Incident Compression
  • ๐Ÿ”ฎ Predictive Maintenance Intelligence
  • ๐Ÿญ Digital Twin Visualization
  • ๐Ÿ“ˆ Real-Time Telemetry Monitoring
  • ๐Ÿ‘ท Multi-Role Dashboards
  • ๐Ÿšจ Emergency Escalation Intelligence

The platform is designed as a hackathon-ready prototype for the ABB Accelerator challenge focused on next-generation industrial control systems.


โœจ Key Features

๐Ÿง  AI Incident Compression

Traditional HMIs generate multiple disconnected alarms.

ALERTIQ intelligently correlates sensor anomalies and compresses them into a single actionable industrial incident.

Example:

Instead of:

  • Temperature High
  • Pressure High
  • Vibration High
  • Energy Spike

ALERTIQ generates:

Compressor Failure Risk Detected Recommended Action: Shutdown + Inspection


๐Ÿ”ฎ Predictive Maintenance Intelligence

The platform predicts machine risk before actual downtime occurs.

Features include:

  • Failure probability estimation
  • AI confidence scoring
  • Estimated time before failure
  • Preventive maintenance recommendations

๐Ÿญ Digital Twin Factory View

Interactive digital representation of industrial machines with:

  • Live status indicators
  • Risk scoring
  • Machine-level intelligence
  • Visual operational awareness

๐Ÿ“ˆ Real-Time Sensor Monitoring

Live telemetry simulation using:

  • Temperature monitoring
  • Vibration analysis
  • Pressure monitoring
  • Energy usage tracking

Includes animated live industrial sensor graphs.


๐Ÿ‘ท Multi-Role Dashboards

Operator View

  • AI action prioritization
  • Critical machine focus
  • Situation-aware alerts

Engineer View

  • Sensor analytics
  • Machine deep-dive intelligence
  • Risk analysis graphs

Manager View

  • Executive factory health overview
  • Business impact insights
  • Risk distribution analytics

Demo Mode

Comparison between:

  • Traditional HMI
  • ALERTIQ AI-driven HMI

๐Ÿšจ Emergency Escalation System

The system supports simulated factory emergency mode featuring:

  • Global emergency banner
  • Pulsing critical alerts
  • AI incident timeline
  • Escalation visualization

๐Ÿงฉ Tech Stack

Technology Purpose
Python Core logic
Streamlit Frontend framework
Pandas Data processing
NumPy Sensor simulation
Plotly Live visualizations
Streamlit Autorefresh Real-time updates
HTML/CSS Advanced UI styling

๐Ÿ—๏ธ System Architecture

Industrial Sensors
       โ†“
Live Telemetry Engine
       โ†“
Risk Scoring Engine
       โ†“
AI Incident Compression
       โ†“
Predictive Maintenance Intelligence
       โ†“
Role-Based HMI Dashboard

๐Ÿ“ธ Core Modules

โšก ALERTIQ Operator Copilot

Provides contextual AI recommendations to operators.


๐Ÿง  AI Incident Timeline

Tracks industrial event progression and anomaly correlation.


๐Ÿ”ฎ Predictive Maintenance Engine

Predicts machine failure probability using sensor trends.


๐Ÿ“Š Executive Dashboard

Provides management-level operational visibility.


๐ŸŒŸ Innovation Highlights

โœ… Situation-Aware HMI

Unlike traditional HMIs, ALERTIQ understands industrial context.


โœ… Alarm Fatigue Reduction

Reduces cognitive overload through AI incident compression.


โœ… Decision-Ready Intelligence

Transforms raw industrial telemetry into actionable insights.


โœ… Human-Centered Industrial AI

Designed to improve operator efficiency and response time.


๐Ÿ“ฆ Installation

Clone Repository

git clone https://github.com/saikushal06/AlertIQ_ABB.git

Move Into Project

cd AlertIQ_ABB

Install Dependencies

pip install -r requirements.txt

Run Application

streamlit run app.py

๐Ÿ“ Project Structure

AlertIQ_ABB/
โ”‚
โ”œโ”€โ”€ app.py
โ”œโ”€โ”€ requirements.txt
โ”œโ”€โ”€ README.md

๐ŸŽฏ Problem Statement

Industrial control rooms often suffer from:

  • Alarm overload
  • Operator fatigue
  • Slow decision-making
  • Disconnected telemetry
  • Delayed maintenance response

ALERTIQ addresses these issues using AI-powered industrial intelligence.


๐Ÿš€ Future Scope

Future enhancements may include:

  • Real IoT sensor integration
  • Machine learning failure prediction
  • Voice-enabled industrial assistant
  • 3D factory visualization
  • Cloud-based analytics
  • Industrial cybersecurity layer
  • Mobile monitoring support
  • Edge AI deployment

๐Ÿ† Hackathon Focus

Developed for:

ABB Accelerator โ€“ Next Generation Industrial Control System Interface Challenge

Theme Focus:

  • Smart industrial interfaces
  • Human-centered AI systems
  • Predictive industrial intelligence
  • Advanced HMI concepts

๐Ÿ‘จโ€๐Ÿ’ป Developer

Sai Kushal Ranga

B.Tech โ€“ Computer Science & Data Science CMR Institute of Technology

GitHub: https://github.com/saikushal06


โญ Final Vision

ALERTIQ aims to redefine industrial monitoring by transforming traditional HMIs into intelligent, situation-aware industrial copilots.

Instead of overwhelming operators with noisy alarms, ALERTIQ delivers:

Contextual Intelligence. Predictive Awareness. Decision-Ready Actions.


๐Ÿ”ฅ ALERTIQ

Industrial Intelligence Reimagined

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