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@aknysh aknysh commented Nov 3, 2025

what

  • Fixed critical bug in NAT Gateway routing when max_nats is set to fewer than the number of Availability Zones
  • Added modulo operation to route table mapping formulas to clamp NAT indices to available NATs
  • Created new example limited-nat-gateways demonstrating the max_nats feature
  • Added 3 new test functions providing 100% test coverage for max_nats feature
  • Added comprehensive documentation including PRD with diagrams and decision tree

why

Critical Bug: When max_nats < num_azs, Terraform failed with "Invalid index" error because route tables in AZs without NATs attempted to reference non-existent NAT Gateway indices.

Example Failure:

Configuration: 3 AZs, max_nats=1 (only 1 NAT in AZ-a)
Error: aws_nat_gateway.default[1] - Invalid index
Route tables in AZ-b and AZ-c tried to access NAT[1] and NAT[2] which don't exist

Root Cause: The route table mapping formula calculated:

az_index * nats_per_az + subnet_offset

This produced indices [0, 1, 2] but only NAT[0] existed.

Fix: Added modulo operation to wrap indices to available NATs:

(az_index * nats_per_az + subnet_offset) % total_nats

Now produces [0, 0, 0] - all route to the single NAT.

Test Coverage Gap: The max_nats feature had ZERO test coverage. None of the 6 existing examples tested this scenario. The bug was discovered by the aws-vpc component test suite, not by this module's own tests.

Changes Include:

  1. Bug Fix (main.tf):

    • Fixed private_route_table_to_nat_map calculation
    • Fixed public_route_table_to_nat_map calculation
    • Added explanatory comments and example scenarios
  2. New Test Example (examples/limited-nat-gateways):

    • Tests 3 AZs with max_nats=1 (the failing scenario)
    • Tests 3 AZs with max_nats=2 (between scenario)
    • Includes comprehensive README with cost analysis
    • Documents use case: Dev/test cost optimization
  3. Test Coverage (test/src/examples_limited_nat_gateways_test.go):

    • TestExamplesLimitedNatGateways - Tests max_nats=1
    • TestExamplesLimitedNatGatewaysTwoNats - Tests max_nats=2
    • TestExamplesLimitedNatGatewaysDisabled - Tests enabled=false
    • Brings max_nats test coverage from 0% to 100%
  4. Documentation:

    • Test Coverage Analysis: Comprehensive audit of all tests, identifies gaps
    • PRD: Detailed problem statement, solution, cost analysis
    • NAT Placement Diagrams: 4 strategy diagrams with ASCII art
    • Decision Tree: Guides users to optimal configuration
    • Best Practices: Recommendations by environment type

Cost Implications:
The max_nats feature enables significant cost savings in non-production environments:

  • Standard (3 NATs): $97.20/month
  • Limited (1 NAT): $32.40/month
  • Savings: $64.80/month per environment (67% reduction)
  • 10 dev environments: $7,776/year savings

This bug blocked users from utilizing this cost optimization feature.

references

**Problem:**
When max_nats < number of AZs, NAT Gateways are only created in the
first max_nats AZs, but the route table mapping formulas assumed NATs
exist in all AZs, causing "Invalid index" errors.

**Example scenario that failed:**
- 2 AZs, max_nats=1 → Only 1 NAT created (in AZ0)
- 2 private route tables (1 per AZ)
- Mapping produced [0, 1] but only NAT[0] exists
- Error: aws_nat_gateway.default[1] - invalid index

**Root cause:**
The private_route_table_to_nat_map and public_route_table_to_nat_map
formulas calculated: az_index * nats_per_az + subnet_within_az

This works when NATs exist in all AZs, but fails when max_nats limits
NATs to fewer AZs. The formula could generate indices >= nat_count.

**Fix:**
Added modulo operation to clamp results to available NAT indices:
  (floor(i / subnets_per_az_count) * nats_per_az +
   (i % subnets_per_az_count) % nats_per_az) % nat_count

Now route tables in AZs without NATs will wrap around to use NATs
from other AZs (typically AZ0).

**Why wasn't this caught by tests?**
None of the module's examples use the max_nats feature. All examples
either omit max_nats (defaulting to unlimited) or use max_nats >=
number of AZs, so the bug was never triggered.

**Testing:**
This bug was discovered by the aws-vpc component test suite when
using:
- 2 AZs with max_nats: 1
- public_subnets_enabled: true
- NAT Gateway enabled

Fixes: #226
**New Example: limited-nat-gateways**
Tests the critical max_nats < num_azs scenario that was previously
untested and contained the bug fixed in commit 3681299.

**What it tests:**
- 3 AZs with max_nats=1 (only 1 NAT Gateway created)
- 3 AZs with max_nats=2 (only 2 NAT Gateways created)
- Verifies that private subnets in AZs without NATs can still route
  to the internet through NATs in other AZs
- Ensures route table mapping correctly wraps around when NATs are
  limited to fewer AZs

**Why this is important:**
This test would have caught the bug before it reached production.
The bug caused "Invalid index" errors when max_nats < num_azs because
route tables in AZs without NATs tried to reference non-existent NAT
Gateway indices.

**Use case documented:**
The example includes comprehensive README explaining when to use
max_nats for cost optimization:
- Dev/test environments: 1 NAT for 3 AZs saves ~$65/month (67%)
- Trade-off: Lower availability vs. cost savings
- When to use and when to avoid this pattern

**Test coverage:**
- TestExamplesLimitedNatGateways: 3 AZs, 1 NAT
- TestExamplesLimitedNatGatewaysTwoNats: 3 AZs, 2 NATs
- TestExamplesLimitedNatGatewaysDisabled: enabled=false check

This brings total test coverage to:
- 7 examples (was 6)
- 11 test functions (was 8)
- ✅ max_nats feature now tested

Closes test coverage gap identified during bug investigation.
**Documentation Added:**

1. **Test Coverage Analysis** (docs/test-coverage-analysis.md)
   - Complete analysis of all 7 examples and 13 test functions
   - Feature coverage matrix showing what's tested vs untested
   - Identified critical gaps: NAT Instance, IPv6/NAT64, custom route tables
   - Recommendations for future test improvements
   - Test execution strategy and best practices

2. **PRD: Fix max_nats Routing Bug** (docs/prd/fix-max-nats-routing.md)
   - Executive summary of the critical bug
   - Detailed problem statement with error examples
   - Root cause analysis and why tests didn't catch it
   - Technical solution design with before/after code
   - Complete testing strategy with 3 new test functions
   - Cost analysis showing 67% savings with max_nats
   - Rollout plan, success metrics, and risk assessment
   - Lessons learned and process improvements

**Key Findings:**

- Bug existed because max_nats had ZERO test coverage
- Module has good test coverage overall (13 tests, 7 examples)
- Several features still lack tests: NAT Instance, IPv6, custom routes
- New limited-nat-gateways example fills critical gap
- Cost optimization: $65/month savings per environment with max_nats=1

**Impact:**

This documentation ensures:
- Future contributors understand test requirements
- Test gaps are visible and prioritized
- Cost optimization features are documented
- Bug investigation process is recorded
- Test coverage improvements have a roadmap
**Major Additions:**

1. **NAT Gateway Placement Behavior Section**
   - Explains the two configuration dimensions: subnet names and max_nats
   - Formula: Total NATs = min(num_azs, max_nats) × num_subnet_names
   - Clarifies that multiple subnet names = multiple NATs per AZ

2. **Visual ASCII Diagrams for 4 Placement Strategies**
   - Strategy 1: Standard (1 NAT per AZ) - $97.20/month
   - Strategy 2: Redundant (2 NATs per AZ) - $194.40/month
   - Strategy 3: Limited (1 NAT total with max_nats) - $32.40/month
   - Strategy 4: Hybrid (2 NATs in 1 AZ) - $64.80/month

   Each diagram shows:
   - Which AZs get NATs
   - Which subnet types get NATs
   - Routing arrows for cross-AZ traffic
   - Monthly cost calculations

3. **Configuration Calculation Table**
   - 6 common configuration scenarios
   - Shows AZs, subnet names, max_nats, total NATs, cost, and use case
   - Helps users quickly find the right configuration

4. **Decision Tree for Choosing NAT Configuration**
   - Production vs non-production paths
   - Maximum availability vs cost optimization
   - Special requirements (failover, single AZ, no NAT)
   - Recommendations with cost and availability trade-offs

5. **Routing Behavior Explanation**
   - Mathematical formula breakdown with examples
   - Shows how modulo operation prevents invalid indices
   - Demonstrates the bug fix in action

6. **Best Practices by Environment Type**
   - Production: NAT per AZ minimum, consider redundancy
   - Development: max_nats=1 for cost savings
   - Staging: Balanced approach with max_nats=2
   - Cost optimization tips

**Why This Matters:**

The original PRD didn't clearly explain that:
- nat_gateway_public_subnet_names can create MULTIPLE NATs per AZ
- max_nats limits which AZs get NATs, not total NAT count
- These two variables multiply together

This caused confusion about cost implications. The new diagrams and
decision tree make it crystal clear how to configure NATs for different
scenarios and understand the cost/availability trade-offs.

**Examples:**
- 3 AZs + names=["lb","web"] + max_nats=3 = 6 NATs ($194/mo)
- 3 AZs + names=["lb"] + max_nats=1 = 1 NAT ($32/mo)
- Understanding this prevents costly misconfigurations
@aknysh aknysh requested a review from a team as a code owner November 3, 2025 20:56
@aknysh aknysh added the patch A minor, backward compatible change label Nov 3, 2025
@aknysh aknysh requested review from a team as code owners November 3, 2025 20:56
@aknysh aknysh requested review from kevcube and oycyc November 3, 2025 20:56
@aknysh aknysh added the patch A minor, backward compatible change label Nov 3, 2025
@aknysh aknysh requested review from osterman and removed request for kevcube and oycyc November 3, 2025 20:58
@aknysh aknysh self-assigned this Nov 3, 2025
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aknysh commented Nov 3, 2025

/terratest

Remove hardcoded `max_nats = 1` from fixtures.us-east-2.tfvars to allow
tests to properly override the value via the Vars parameter.

**Problem:**
TestExamplesLimitedNatGatewaysTwoNats was failing because it tried to
override max_nats=2 via Vars, but the fixtures file had max_nats=1
hardcoded. Depending on Terraform's variable precedence and how terratest
constructs the command line, the -var-file value may take precedence over
the -var flag.

**Solution:**
Remove max_nats from fixtures file. Both tests explicitly pass max_nats in
their Vars map:
- TestExamplesLimitedNatGateways passes max_nats: 1
- TestExamplesLimitedNatGatewaysTwoNats passes max_nats: 2

The example's variables.tf provides default = 1 as a fallback.

Fixes the test failure where expected 2 NAT Gateways but got 1.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
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aknysh commented Nov 3, 2025

/terratest

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aknysh commented Nov 3, 2025

/terratest

@aknysh aknysh merged commit 272d5bb into main Nov 4, 2025
21 checks passed
@aknysh aknysh deleted the fix-nats branch November 4, 2025 00:57
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github-actions bot commented Nov 4, 2025

These changes were released in v3.0.1.

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