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beta 1 update
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@DW-Tas
DW-Tas committed Oct 9, 2023
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55 changes: 36 additions & 19 deletions instructions.md
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# Build Instructions
> [!WARNING]
> This is all still in early Alpha development. Things will change. You need to have a good understanding of Klicky (+macro settings), probes, offsets and Klipper.
> This is all still in Beta development. Things will change. You need to have a good understanding of Klicky (+macro settings), probes, offsets and Klipper.
> [!IMPORTANT]
> Klicky-00 is a Loooong probe. It doesn't fit behind the print bed of a standard Voron 2.4 or Trident build without a dock that retracts the probe. See "Bump dock" instructions below.
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> You need at least 5mm travel on Y past the back of your build plate for this to work.
## Klicky-00 Probe
The probe is built from components of other projects. The original part of this project is putting the probe under the nozzle in a repeatable/automatable way.
The probe is built from components of other projects. The original concept of this project is putting the probe under the nozzle in a repeatable/automatable way.

### BOM
### BOM (PCB_Klicky Version)
| Qty | Item | Note |
| --- | -------------------- | ------------------------------------------------------------------------------------------------------- |
| 1 | PCB Klicky Lower kit | Lower PCB with switch removed, magnets, screws and heatset inserts that came with the kit or equivalent |
Expand All @@ -20,25 +20,42 @@ The probe is built from components of other projects. The original part of this
| 2 | Lengths of wire | Less than 2mm sheathing diameter, approx 100mm |
| 1 | M3 x 12mm SHCS | Unklicky probe stylus retention screw |

### BOM (Standard Klicky Version [Assumes you already have the Klicky mount on your toolhead])
| Qty | Item | Note |
| --- | ----------------------------------------- | -------------------------------------------------------- |
| 8 | 6x3mm Disc Magnets | Probably a mix of N52 and N35 strength for adjustability |
| 4 | M2.5 x 20mm SHCS | Swing arm hinges |
| 2 | Lengths of wire | Less than 2mm sheathing diameter, approx 100mm |
| 2 | M2 x 10mm self tapping countersunk screws | |
| 1 | D2F switch | No lever |

### Instructions
| Note | Picture |
| ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- | ----------------------------------------------- |
| Remove the built in support | ![Alt text](images/probe_remove_support.png) |
| Install the M2 heatset inserts | ![Alt text](images/probe_install_heatsets.png) |
| Drill out the swing arm holes with M2.5 drill bit | ![Alt text](images/probe_drill_arms.png) |
| Prepare the probe stylus. Sand it down so it moves smoothly inside the probe front body | ![Alt text](images/probe_prepare_stylus.png) |
| Install the stylus as per UnKlickyBFP. Wire wraps around top of stylus, Magnets are opposing | ![Alt text](images/probe_install_stylus.png) |
| Put the screw in most of the way. Leave room for the second wire to wrap around | ![Alt text](images/probe_install_stylus2.png) |
| Put the left side wire in place, wrapped around the screw and tighten the screw | ![Alt text](images/probe_wire_left.png) |
| Install the front two swing arm screw hinges | ![Alt text](images/probe_attach_arms1.png) |
| Install a magnet in the back of the lower swing arm | ![Alt text](images/probe_lower_arm_magnet.png) |
| Install the other two swing arm screws | ![Alt text](images/probe_attach_arms2.png) |
| Solder the probe wires to the bottom of the PCB Klicky lower PCB. One in the front, one at the back. Middle hole stays empty | ![Alt text](images/probe_solder_wires.png) |
| Install the magnets that live under the PCB. The rear one should attract to the dock, the other should repel the lower swing arm. You may need to swap between N35 and N52 magnets to get just enough spring force to activate the swing arm. Too much won't let the arm move and will push the klicky PCB magnets apart. | ![Alt text](images/probe_rear_body_magnets.png) |
| Install the Klicky PCB magnets with the counter sunk screws. Get your polarity right. | ![Alt text](images/probe_install_pcb_magnets.png) |
### Printed Parts
| Probe Body/Switch (pick 1) | Swingarms (pick 1) | Rear Body (pick 1) |
| ---------------------------------------------------------------------- | ------------------------------------------------------------------------- | ----------------------------------------------------- |
| Unklicky: [Standard](STL/Klicky-00-Probe_Body-Unklicky.stl) | Xol-Toolhead: [PCB_Klicky](STL\Klicky-00-swingarms-Xol-PCB_Klicky.stl) | [PCB_Klicky](STL\Klicky-00-Rear_Body-PCB_Klicky.stl) |
| D2F: [Standard](STL\Klicky-00-Probe_Body-D2F.stl) | Xol-Toolhead: [Standard Klicky](STL\Klicky-00-swingarms-Xol-Klicky.stl) | [Standard Klicky](STL\Klicky-00-Rear_Body-Klicky.stl) |
| Unklicky: [Archetype](STL\Klicky-00-Probe_Body-Archetype-Unklicky.stl) | Archetype: [PCB_Klicky](STL\Klicky-00-swingarms-Archetype-PCB_Klicky.stl) | |
| D2F: [Archetype](STL\Klicky-00-Probe_Body-Archetype-D2F.stl) | | |

### Instructions (PCB_Klicky Version)
| Note | Picture |
| ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- | ------------------------------------------------- |
| Remove the built in support | ![Alt text](images/probe_remove_support.png) |
| Install the M2 heatset inserts | ![Alt text](images/probe_install_heatsets.png) |
| Drill out the swing arm holes with M2.5 drill bit | ![Alt text](images/probe_drill_arms.png) |
| Prepare the probe stylus. Sand it down so it moves smoothly inside the probe front body | ![Alt text](images/probe_prepare_stylus.png) |
| Install the stylus as per UnKlickyBFP. Wire wraps around top of stylus, Magnets are opposing <br/> `*TIP: Make sure that the top magnet repells the furthest back magnet on the toolhead. This will make sure that Klicky-00 is pushed down as the toolhead moves over it to attach the probe.` | ![Alt text](images/probe_install_stylus.png) |
| Put the screw in most of the way. Leave room for the second wire to wrap around | ![Alt text](images/probe_install_stylus2.png) |
| Put the left side wire in place, wrapped around the screw and tighten the screw | ![Alt text](images/probe_wire_left.png) |
| Install the front two swing arm screw hinges | ![Alt text](images/probe_attach_arms1.png) |
| Install a magnet in the back of the lower swing arm | ![Alt text](images/probe_lower_arm_magnet.png) |
| Install the other two swing arm screws | ![Alt text](images/probe_attach_arms2.png) |
| Solder the probe wires to the bottom of the PCB Klicky lower PCB. One in the front, one at the back. Middle hole stays empty | ![Alt text](images/probe_solder_wires.png) |
| Install the magnets that live under the PCB. The rear one should attract to the dock, the other should repel the lower swing arm. You may need to swap between N35 and N52 magnets to get just enough spring force to activate the swing arm. Too much won't let the arm move and will push the klicky PCB magnets apart. | ![Alt text](images/probe_rear_body_magnets.png) |
| Install the Klicky PCB magnets with the counter sunk screws. Get your polarity right. | ![Alt text](images/probe_install_pcb_magnets.png) |

### Instructions (Stanrad Klicky Version)
[Todo (sorry)]

## Bump dock
![Alt text](images/bump_dock.png)
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