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Standalone UAV power distribution and regulation board integrating BTS50005-1LUA and LM2596 to supply ESCs and low-voltage control electronics.

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⚡🔌🔋 UAV Power Distribution & Regulation Board

Overview

This repository documents an updated power stage for an unmanned aerial vehicle (UAV), developed as a standalone PCB to improve system modularity, robustness, and power integrity.

Originally, the power management circuitry was integrated on the same PCB as the MCU, IMU, and control electronics.
In this revision, the power stage was fully separated into a dedicated board, enabling a clear functional separation between:

  • Power distribution and regulation
  • Control, sensing, and navigation electronics

This modular architecture simplifies debugging, testing, maintenance, and future system upgrades, while improving isolation between high-current and low-power domains.

📂 Contents

  • /Hardware → Schematic, Gerbers.

🌐 YouTube

📺 Upgrade Power Stage

🔗 Project Context

This power distribution and regulation board is part of the ongoing hardware updates for the DIY UAV project.

The main project repository documents the overall UAV system, including mechanical design, control architecture, and system integration:

  • DIY UAV – Main Project Repository
    DIY UAV

This repository focuses exclusively on the power stage modularization, extracted from the original integrated PCB to improve system scalability, maintainability, and electrical robustness.

🧩 System Architecture

The UAV electronics are now divided into two main subsystems:

  1. Power Stage (this repository)
  2. Control & Sensing Stage (MCU + IMU)

The power board is responsible for managing the battery input, distributing high-current power to the ESCs, and providing regulated power for low-voltage electronics.

🔗 Power Flow Architecture

The power distribution follows a centralized architecture in which the battery input is first managed by a high-side power switch, and then distributed to both high-current and low-voltage domains.

Battery
  │
  └── BTS50005-1LUA
        ├──► ESC Power Distribution
        └──► LM2596 Buck Regulator ──► MCU / IMU / Control Electronics

🖼️ PCB Render Visualization

stage power dron_v1_front
Power Stage PCB – Top View
stage power dron_v1_back
Power Stage PCB – Bottom View

Integrated Power Architecture Diagram

stage power dron_v1

⚡ Physical Prototype

The following image shows the complete setup of the prototype version:

stage power dron_v1_front
Power Stage PCB V1 – Top View
stage power dron_v1_back
Power Stage PCB V1 – Bottom View

⚠️ Disclaimer

This project is intended for educational and experimental purposes only.

The power distribution and regulation board is not flight-certified and has not been validated under aviation or safety-critical standards.

Users are responsible for ensuring safe operation, proper electrical protection, and compliance with applicable regulations when working with high-current systems.

🤝 Support projects

Support me on Patreon https://www.patreon.com/c/CrissCCL

📜 License

MIT License

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Standalone UAV power distribution and regulation board integrating BTS50005-1LUA and LM2596 to supply ESCs and low-voltage control electronics.

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