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MIG welder wire feeder using step motor. Provides precision control of speed. In-place replacement for DC motor. Also adds 2-1 mode for welding thin sheet metal.

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CppBaddy/mig-welder-feeder

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mig-welder-feeder

MIG welder wire feeder using step motor. Provides precision control of speed. In-place replacement for PWM controlled DC motor. Also added 2-1 mode to help weld thin sheet metal (autobody work). Two seconds welding then one second wire retrive. Then two seconds welding and so on.

Board schematics. Schematics

Upgraded MIG welder. MIG welder upgraded to stepper motor

Removed DC motor and two gears. Removed DC motor and gears

Stepper motor from Amazon: two for $7.50. Shinano Kenshi STP-42D201-37 Bipolar Stepper Motor, 12V, 18" Lead Wires, 1.8 Step Angle, 1.65" Dia x 1.49" D Stepper motor

Stepper motor model. Stepper motor model

Motor adapter plate made from old PCB. Motor adapter plate from old PCB

Made hole in reductor to fit stepper motor gear. Input shaft hole in reductor. Mounting holes for motor

Mounted stepper motor. Bottom left screw allows for gear fit adjustment. Mounted stepper motor

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MIG welder wire feeder using step motor. Provides precision control of speed. In-place replacement for DC motor. Also adds 2-1 mode for welding thin sheet metal.

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