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ECN Spray A

This is a demonstration of the capabilities of the DLBFoam on the well-known spray combustion test case ENC Spray A experimental setup, published in Ref. [1]. Various discussions concerning the numerical modeling and validation are originated from the Authors' works in Refs. [2] and [3].

Case description

ECN Spray A, from the Engine Combustion Network, represents an igniting non-premixed diffusion flame under engine-relevant conditions.

A schematic diagram of the computational setup is demonstrated in the figure below, where the domain dimensions D and L are chosen accordingly to correspond to the volume of ECN combustion vessel by Sandia. Liquid n-dodecane at a temperature of 363 K and pressure of 150 MPa is injected from a 90 μm nozzle (i.e., Spray A) into a hot quiescent ambient gas of density 22.8 kg/m3 and mixture composition of (15% O2, 75.15% N2, 6.23% CO2, and 3.62% H2O) based on the molar fractions.

Schematic diagram of the ECN Spray A combustion vessel by Sandia, along with operating conditions for spray injection and hot ambient gas.

Numerical setup

Mesh

The computational domain depicts a cylinder that has a volume equivalent to the ECN combustion vessel by Sandia. The geometrical discretization is performed to reach resolution of 62.5 microns within the spray cone volume. Mesh refinement is achieved through consecutive cell-splitting procedure using the refineMesh utility.

Spray modeling

A customized model for spray injection sub-model has been implemented which extends the cone disc injection (i.e. 2D surface) into a 3D model. In the customized model, computational Lagrangian parcels are randomly injected from cylinder of fixed height. The parameters for position, direction, cone angles, and disc inner and outer diameters are all preserved for the new model, while the parameters hCylinder and offsetCylinder are required to set the cylinder height and offset from injector position. Therefore, instead of injecting parcels over a disc (i.e. 2D surface), they are introduced randomly within a 3D finite volume cylinder.

More information can be found from ConeCylinderInjection repository on Github, as well as in Ref. [4]

Chemistry

A chemical kinetics mechanism developed by Yao et al [5], involving 54 species and 269 reactions, is used. Such a mechanism is compiled for the use with DLBFoam.

Execution

After sourcing OpenFOAM 8, download and compile the ConeCylinderInjection library using Allwmake in that repository.

After that, link the library during solver runTime. This is achieved by adding the following to system/controlDict of the simulation case directory.

libs
(
    "libconeCylinderInjection.so"
);

Finally, execute Allrun script of the ECN_Spray_A case, which will set up the case and launch the simulation.

Validation

The ECN Spray A case in this repository was used to benchmark and validate DLBFoam v1.1 library [1].

Total speed-up compared to standard OpenFOAM solver was around 256.

References

[1] I. Morev, B. Tekgül, M. Gadalla, A. Shahanaghi, J. Kannan, S. Karimkashi, O. Kaario, V. Vuorinen, Fast reactive flow simulations using analytical Jacobian and dynamic load balancing in OpenFOAM, doi:10.1063/5.0077437 (2022).

[2] A. Wehrfritz, O. Kaario, V. Vuorinen, B. Somers, Large Eddy Simulation of n-dodecane spray flames using Flamelet Generated Manifolds, doi:10.1016/j.combustflame.2016.02.019 (2016).

[3] H. Kahila, A. Wehrfritz, O. Kaario, V. Vuorinen, Large-eddy simulation of dual-fuel ignition: Diesel spray injection into a lean methane-air mixture, 10.1016/j.combustflame.2018.10.014 (2019).

[4] M. Gadalla, J. Kannan, B. Tekgül, S. Karimkashi, O. Kaario, V. Vuorinen. Large-Eddy Simulation of ECN Spray A: Sensitivity Study on Modeling Assumptions. Energies. 13(13):3360. doi:10.3390/en13133360 (2020).

[5] T. Yao, Y. Pei, B. J. Zhong, S. Som, T. Lu, K. H. Luo, A compact skeletal mechanism for n-dodecane with optimized semi-global low-temperature chemistry for diesel engine simulations, Fuel 191, 339–349, doi:10.1016/j.fuel.2016.11.083 (2017) .